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DENSO 在田纳西州雅典市占地 800,000 平方英尺的动力总成部件生产设施中部署了六台 MiR250 机器人，并很快取得了成效。仓库和生产区之间的试点项目在 6 个月内就取得了成果，将 6 名工人从推车中解放出来，使他们能够从事增值工作。该项目很快得到扩展，将部件直接送入生产线，实现了准时化生产。员工对机器人的支持迅速增加，其他部门的工人也要求机器人支持运送维修用品和备件等货物。公司还为预期的新业务购买了五台 MiR500 机器人。电装公司是 MiR 最大的全球客户之一，在美国有 4 家工厂、欧洲有 3 家工厂、亚洲有 2 家工厂使用 MiR 机器人。",[2748],{"type":169,"attrs":2749},{"color":268},[],[],{"src":2753,"_uid":2754,"bgColor":373,"headline":26,"component":374,"description":26},"https:\u002F\u002Fvv.17fly.com\u002Fembed\u002FliQPMBvkQ8etbzf","d70c169e-7e47-4409-a0b6-34465ecbe57f",{"_uid":2756,"body":2757,"links":2787,"bgColor":26,"headline":2788,"component":187,"leftAligned":30,"contentRight":2789},"e97a355e-bd13-4c26-8ba7-c9ce73c1a5b9",{"type":153,"content":2758},[2759,2766,2780],{"type":156,"content":2760},[2761],{"text":2762,"type":160,"marks":2763},"与大多数制造商一样，DENSO 一直在寻找提高效率和生产力的方法。\"TIE 工程师 Travis Olinger 解释说：\"我们知道有很多人整天拿着工资搬运零件，推着小车从一个地方走到另一个地方。\"但是，如果我们的员工只是在搬运零件，那么这就属于非增值活动，而我们在生产环境中有大量的增值活动空缺职位\"。",[2764],{"type":169,"attrs":2765},{"color":26},{"type":156,"content":2767},[2768,2773,2775],{"text":2769,"type":160,"marks":2770},"他补充说：\"我们希望付钱让员工为我们制造零件，为我们赚钱，而不是付钱让他们搬运零件，让我们赔钱",[2771],{"type":169,"attrs":2772},{"color":26},{"text":2774,"type":160},"。",{"text":2776,"type":160,"marks":2777},"\"",[2778],{"type":169,"attrs":2779},{"color":26},{"type":156,"content":2781},[2782],{"text":2783,"type":160,"marks":2784},"研究表明，DENSO 员工每天在生产车间和仓库之间搬运材料的步行距离长达 12 英里，其中约 60% 的时间是在推车。工程团队知道，自动导引车（AGV）的成本和缺乏灵活性无法满足公司需要定期更改路线的动态环境。其他挑战还包括狭窄的操作通道和需要运输的重金属部件。该团队测试了 MiR 自动移动机器人 (AMR)，与竞争对手进行了比较，并很快被其性能所折服。",[2785],{"type":169,"attrs":2786},{"color":26},[],"问题",[],{"_uid":2791,"body":26,"bgColor":406,"component":195,"mediaLarge":2792,"mediaSmall":2794,"flipVertical":30,"flipHorizontal":30},"fdf1df7e-ae44-41be-ab10-03a8e5cc5703",{"id":575,"alt":26,"name":26,"focus":26,"title":26,"source":26,"filename":576,"copyright":26,"fieldtype":28,"meta_data":2793,"is_external_url":30},{},[2795,2799],{"id":2796,"alt":26,"name":26,"focus":26,"title":26,"source":26,"filename":2797,"copyright":26,"fieldtype":28,"meta_data":2798},10106248,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F1778x1000\u002Faf8c913b35\u002Fdenso-6.jpg",{},{"id":2800,"alt":26,"name":26,"focus":26,"title":26,"source":26,"filename":2801,"copyright":26,"fieldtype":28,"meta_data":2802},10106245,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F1933x1289\u002Fcb18776eb6\u002Fdenso-2.jpg",{},{"_uid":2804,"quote":2805,"author":2806,"component":2607,"authorTitle":2807},"6613e580-76c4-4d9a-8d65-0622051f947b","MiR 在使用 REST API 调用的能力、舰队的直观性、映射的简易性、任务创建的简易性以及位置更改的简易性等方面都脱颖而出。与我们看过的其他平台相比，它非常直观。","Travis Olinger","TIE 工程师",{"_uid":2809,"body":2810,"links":2880,"bgColor":26,"headline":2881,"component":187,"leftAligned":30,"contentRight":2882},"e685e3b0-e805-4baf-b152-04a31cfc09a6",{"type":153,"content":2811},[2812,2820,2827,2836,2843,2852,2859,2866,2873],{"type":837,"attrs":2813,"content":2815},{"level":2814},4,[2816],{"text":2817,"type":160,"marks":2818},"MiR250 优势显著，包括使用 REST API",[2819],{"type":1187},{"type":156,"content":2821},[2822],{"text":2823,"type":160,"marks":2824},"MiR250 最近刚刚推出，其每秒两米的速度、可处理重金属部件的 250 千克有效载荷以及在狭窄空间中的导航能力吸引了团队。通过将 MiR250 货架升降机和 ROEQ 推车标准化，DENSO 可以使用相同的推车底座并根据不同用途进行定制，从而快速扩展到其他领域。",[2825],{"type":169,"attrs":2826},{"color":26},{"type":156,"content":2828},[2829,2831],{"text":2830,"type":160},"MiR机器人 ",{"text":2832,"type":160,"marks":2833},"MiR 机器人在灵活性、安全性和用户友好性方面具有显著优势，而且还能独特地满足 DENSO 的其他要求。Olinger 说：\"MiR 在以下方面脱颖而出：使用 REST API 调用的能力、机群的直观性、映射的简便性、任务创建的简便性以及位置更改的简便性。与我们看过的其他平台相比，它非常直观\"。",[2834],{"type":169,"attrs":2835},{"color":26},{"type":156,"content":2837},[2838],{"text":2839,"type":160,"marks":2840},"通过与 MiR 合作伙伴 Advanced Control Solutions (ACS) 合作，DENSO 能够使用 REST API 开发信息流，以支持准时交付、管理充电和近距离提示以确定任务优先级，并允许楼层员工呼叫机器人。DENSO 还集成了机器人，利用 MiR I\u002FO 模块向卷帘门控制器发送无线信号，自动打开进出无尘室区域的门。",[2841],{"type":169,"attrs":2842},{"color":26},{"type":837,"attrs":2844,"content":2845},{"level":2814},[2846],{"text":2847,"type":160,"marks":2848},"MiR 在业务模式和支持方面的突出优势",[2849,2850],{"type":1187},{"type":169,"attrs":2851},{"color":26},{"type":156,"content":2853},[2854],{"text":2855,"type":160,"marks":2856},"Olinger 解释了 MiR 公司如何脱颖而出。他说：\"作为电装北美公司，MiR 已经做好了准备，从我们将要推出的产品数量开始就为我们提供支持。我们看了一些公司，他们没有这样的支持结构，也没有这样的历史，我们认为他们跟不上。",[2857],{"type":169,"attrs":2858},{"color":26},{"type":156,"content":2860},[2861],{"text":2862,"type":160,"marks":2863},"他补充说：\"信息共享非常重要。我们购买的不仅仅是一家供应商的产品。他们与我们共同成长，成为了我们的合作伙伴，对我们现在的扩张起到了重要作用。",[2864],{"type":169,"attrs":2865},{"color":26},{"type":156,"content":2867},[2868],{"text":2869,"type":160,"marks":2870},"MiR 提供了为期一周的现场 MiR 学院培训，其中包括对 DENSO 员工的培训，这些员工可以被培养成超级用户，为项目提供长期支持。MiR 还为 DENSO 指定了一名北美联系人，在 MiR 社区网站上为 DENSO 创建了一个群组，并每月与 DENSO 举行会议。",[2871],{"type":169,"attrs":2872},{"color":26},{"type":156,"content":2874},[2875],{"text":2876,"type":160,"marks":2877},"在 MiR 和 ACS 的支持下，为确保顺利推出，DENSO 在一天内就完成了初始设置，并在大约一周的测试后将机器人部署到生产中。在此之后，DENSO 工程师能够独立管理大多数新的部署工作。",[2878],{"type":169,"attrs":2879},{"color":26},[],"解决方案",[],{"_uid":2884,"body":2885,"links":2898,"bgColor":26,"headline":2899,"component":187,"leftAligned":30,"contentRight":2900},"62df5c8a-b6fc-4d49-8f09-d49d954367b4",{"type":153,"content":2886},[2887,2891],{"type":156,"content":2888},[2889],{"text":2890,"type":160},"DENSO 的项目投资回报计划通常少于两年，但 MiR 机器人取代输送装置所带来的间接成本降低可在一年或更短时间内实现投资回报。在项目启动后的六个月内，DENSO 就能用 MiR 机器人覆盖点火工厂的所有生产线，并重新部署六名工人，为公司创造更大价值。此外，DENSO 还提高了员工士气，改善了人机工程学，提高了整体效率，并改变了公司文化，将自动化思维重点放在简化流程上。这意味着工程团队设计生产线的方式发生了重大变化，从一开始就将如何在生产线侧交付组件作为首要考虑因素，而不是事后再考虑。",{"type":156,"content":2892},[2893],{"text":2894,"type":160,"marks":2895},"Olinger 表示：\"目前，我们从 2020 年 9 月起就开始使用 MiR 机器人，我们已经成功执行了 50 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